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5 Surprising Star Wars Facts, Straight From 1977

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The name of the movie appeared nowhere on the cover of that week’s issue of TIME, but a banner of text proclaimed that, inside those pages was the story of the year’s best movie. The day was May 30, 1977, so you might be able to guess what that movie was: Star Wars. The article, complete with nearly a dozen photos from the movie, took readers through the vocabulary of the universe created by George Lucas and explained why such a strange-sounding picture would be worth seeing.

But, even though it’s been nearly four decades since Star Wars required such explanations, the 1977 story still contains some surprising nuggets of space knowledge. In honor of this year’s Star Wars Day — May the 4th — here are a few of them:

The movie only opened in about 50 theaters. As a point of comparison, The Phantom Menace opened in nearly 3,000 in 1999, according to Box Office Mojo.

Before the movie opened, there was a rash of theft at the production offices. As word of mouth ramped up, the world was desperate for Star Wars memorabilia and information. Thousands of color transparencies were stolen — the going rate for a black-market purchase was $5 a pop — and miniature models used to film spaceship scenes went missing as well.

The look of Tatooine’s landscape is thanks to George Lucas’ potential skin issues. Luke Skywalker’s home was meant to be a jungle, and producer Gary Kurtz even went to the Philippines to find a shooting location—except that “the bare thought of spending months shooting in the jungle made Lucas itchy.” The solution? The desert.

The casting company behind the Mos Eisley Cantina regulars was called Uglies, Ltd. “There [Lucas] found actors to portray thugs assembled from all parts of the galaxy,” TIME explained. ‘Then Makeup Man Stuart Freeborn went to work, making the uglies uglier…”

Rare Photos of George Lucas Behind the Scenes of Star Wars

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George Lucas and Mark Hamill (Luke Skywalker) on the set of Star Wars: Episode IV - A New Hope in a galaxy far, far away.Lucasfilm
Lucas gives direction to Sir Alec Guinness (Obi-Wan Kenobi) in Episode IV.Lucasfilm
Mark Hamill, Carrie Fisher (Princess Leia) and Harrison Ford (Han Solo) sit around Lucas on the set of The Empire Strikes Back.Lucasfilm
Lucas with Peter Mayhew (Chewbacca), along with Hamill and Ford on the set of Episode IV.Lucasfilm
Lucas directs Peter Cushing (Grand Moff Tarkin) and Carrie Fisher.Lucasfilm
Harrison Ford and Lucas share a moment in Endor on the set of Return of the Jedi.Lucasfilm
Lucas on set filming the opening scene of Star Wars: Episode IV - A New Hope.Lucasfilm
Lucas reviews concept art for Star Wars: Episode II - Attack of the Clones.Lucasfilm
Lucas inspects a model pod racer for Star Wars: Episode I - The Phantom Menace.Lucasfilm
Lucas makes sure that the Death Star is fully armed and operational for Return of the Jedi.Lucasfilm
Lucas holds up Jango Fett's helmet.Lucasfilm
Natalie Portman (Queen Amidala) and Ewan McGregor (Obi-Wan Kenobi) listen to Lucas' directions on the set of Star Wars: Episode III - Revenge of the Sith.Lucasfilm
Lucas directs a lightsaber battle between Ian McDiarmid (Chancellor Palpatine/Darth Sidious) and Samuel L. Jackson (Mace Windu) on the set of Star Wars: Episode III - Revenge of the Sith.Lucasfilm
Lucas sets up camp next to a Bantha on the set of Episode IV.Lucasfilm
Lucas finds the droid he was looking for.Lucasfilm

C-3PO’s eyes were made of real gold. Unsurprisingly, it was hot inside the costume for the droid referred to by TIME as “threepio.” The rubber and plastic that was used for joints approached its melting point, and it became dangerous for actor Anthony Daniels. But one part of the suit was not in danger of being destroyed: the eye pieces were covered with real gold, to prevent corrosion.

The actors weren’t exactly excited about the script. In an earlier draft of the script, the Jedi master Obi-Wan Kenobi started out as a crazy old geezer whose wisdom is revealed over time. Actor Alec Guinness told the filmmaker that it would be better for “his method of acting” if Kenobi was clearly wise the whole time; Lucas agreed to make the change. As for Mark Hamill, Harrison Ford and Carrie Fisher, they were excited about the project by the time the magazine article appeared, they weren’t afraid to admit that Lucas’ script was mouthful after mouthful. “There were times when I issued a threat to tie George up and make him repeat his own dialogue,” Ford told TIME. “I told him: ‘You can’t say that stuff. You can only type it.’ But I was wrong. It worked.”

Read the full 1977 story, here in the TIME Vault: The Year’s Best Movie

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Write to Lily Rothman at lily.rothman@time.com